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Kia EV6: Wide Sunroof Assembly

Removal

Kia EV6. Wide Sunroof Assembly   

• When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.

• When working on the high voltage system or related components, be sure to observe and be aware of the "Safety Precautions, Cautions and Warnings". If not, it may cause serious accidents due to electric shock or short circuit.

• When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedure.

Kia EV6. Wide Sunroof Assembly   

• To remove the wide sunroof assembly, use the tools shown in the following figure.[Tool Diagram]

Kia EV6. Wide Sunroof Assembly

Kia EV6. Wide Sunroof Assembly Square wire
Kia EV6. Wide Sunroof Assembly Insert-type wire grip


• Insert and fix the square wire Kia EV6. Wide Sunroof Assembly into the hole of the wire grip Kia EV6. Wide Sunroof Assembly.[Tool Assembly Diagram]

Kia EV6. Wide Sunroof Assembly

1.Close the moving glass completely by pressing the wide sunroof switch.

2.Remove the roof side molding.(Refer to Body Side Molding - "Roof Side Molding")

3.Remove the roof trim.(Refer to Roof Trim - "Roof Trim Assembly")

4.Remove the roof antenna.(Refer to Body Electrical System - "Antenna")

5.Remove the front glass.(Refer to Wide Sunroof - "Front Glass")

6.Remove the wide sunroof side bracket bolts (A).

Kia EV6. Wide Sunroof Assembly

7.Remove the wide sunroof nuts (A).[Front]

Kia EV6. Wide Sunroof Assembly

[Rear]

Kia EV6. Wide Sunroof Assembly

8.Cut off the sealant of forward edge area (A) by pulling the wire (B) to the left and right.

Kia EV6. Wide Sunroof Assembly   

• Wear gloves to prevent hand injuries.

• Be careful not to burn hands as the excessive heat may be generated while using the wire.

Kia EV6. Wide Sunroof Assembly   

• Be careful as the wire may break when working.

• When removing with a remover, wrap a protective tape around the tool to prevent the components from damage.

• Be careful not to damage the body surface.

Kia EV6. Wide Sunroof Assembly   

When using the wires, work at least two or more people together.

Kia EV6. Wide Sunroof Assembly

9.Cut off the sealant on the front sealant area (A-A) while pulling the wire (B) to the left and right.

Kia EV6. Wide Sunroof Assembly   

• Wear gloves to prevent hand injuries.

• Be careful not to burn hands as the excessive heat may be generated while using the wire.

Kia EV6. Wide Sunroof Assembly   

• Be careful as the wire may break when working.

• When removing with a remover, wrap a protective tape around the tool to prevent the components from damage.

• Be careful not to damage the body surface.

Kia EV6. Wide Sunroof Assembly   

When using the wires, work at least two or more people together.

Kia EV6. Wide Sunroof Assembly

10.Cut off the sealant on the side area (A-A), while pulling the wire (B) to the left and right.

Kia EV6. Wide Sunroof Assembly   

• Wear gloves to prevent hand injuries.

• Be careful not to burn hands as the excessive heat may be generated while using the wire.

Kia EV6. Wide Sunroof Assembly   

• Be careful as the wire may break when working.

• When removing with a remover, wrap a protective tape around the tool to prevent the components from damage.

• Be careful not to damage the body surface.

Kia EV6. Wide Sunroof Assembly   

When using the wires, work at least two or more people together.

Kia EV6. Wide Sunroof Assembly

11.Cut off the sealant on the rear sealant area (A-A), while pulling the wire (B) to the left and right.

Kia EV6. Wide Sunroof Assembly   

• Wear gloves to prevent hand injuries.

• Be careful not to burn hands as the excessive heat may be generated while using the wire.

Kia EV6. Wide Sunroof Assembly   

• Be careful as the wire may break when working.

• When removing with a remover, wrap a protective tape around the tool to prevent the components from damage.

• Be careful not to damage the body surface.

Kia EV6. Wide Sunroof Assembly   

When using the wires, work at least the two or more people together.

Kia EV6. Wide Sunroof Assembly

12.Remove the wide sunroof assembly (A) after cutting the sealant on all sides.

Kia EV6. Wide Sunroof Assembly   

Be careful not to damage the wide sunroof assembly when removing it.

Kia EV6. Wide Sunroof Assembly

13.Cut off the remaining sealant (A) around the body panel by using the knife blade.

Kia EV6. Wide Sunroof Assembly   

When cutting off the remaining sealant of the frame, leave it 2 mm thick on the adhesive side and cut.

Kia EV6. Wide Sunroof Assembly   

• Be careful not to damage the body painting surface.

• If the body painting surface is damaged, apply the repair paint or anti-corrosion agent.

Kia EV6. Wide Sunroof Assembly

Installation

Kia EV6. Wide Sunroof Assembly   

• When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.

• When working on the high voltage system or related components, be sure to observe and be aware of the "Safety Precautions, Cautions and Warnings". If not, it may cause serious accidents due to electric shock or short circuit.

• When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedure.

Kia EV6. Wide Sunroof Assembly   

To insert the wide sunroof assembly, use the tools shown in the following figure.[Tool Diagram]

Kia EV6. Wide Sunroof Assembly

Kia EV6. Wide Sunroof Assembly

Kia EV6. Wide Sunroof Assembly

Kia EV6. Wide Sunroof Assembly Sealant nozzle
Kia EV6. Wide Sunroof Assembly Adhesive sealant for car windows
Kia EV6. Wide Sunroof Assembly Sealant gun
Kia EV6. Wide Sunroof Assembly Primer
Kia EV6. Wide Sunroof Assembly Primer application brush


1.Clean the edges of the body panel and wide frame by using alcohol with a clean cloth and blowing them with an air gun.

2.Apply the primer around the body panel and wide frame by using a primer brush.

3.After applying the primer, apply the sealant (A) around the body panel by using a sealant gun.

Kia EV6. Wide Sunroof Assembly

4.Align the guide pin (A) on the sunroof frame to the centering device hole of the body and carefully install the wide sunroof on the body flange surface.

Kia EV6. Wide Sunroof Assembly

5.Install the wide sunroof and check the flush and gaps on each side.

Section Item Gap [mm (in.)] Flush [mm (in.)]
B - B Wind shield glass - front glass 55 - 57 (2.16 - 2.24) 0.5 - 2.5 (0.2 - 1)
C - C Moving glass - Body 56 - 58 (2.2 - 2.28) -1 - 0.5 (-0.4 - 0.2)

[Wind shield glass - Front glass]

Kia EV6. Wide Sunroof Assembly

[Moving glass - Roof panel]

Kia EV6. Wide Sunroof Assembly

6.Tighten the wide sunroof side bracket bolts (A).

Tightening torque :7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

Kia EV6. Wide Sunroof Assembly

7.Tighten the wide sunroof mounting nuts (A).

Tightening torque :7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

[Front]

Kia EV6. Wide Sunroof Assembly

[Rear]

Kia EV6. Wide Sunroof Assembly

8.Perform a water leak test.

Kia EV6. Wide Sunroof Assembly   

Keep the water stream away from directly touching the newly installed adhesive surface and let the water fall on the side of the glass.

9.When a leak occurs, apply the additional sealant to the leaking area.

Kia EV6. Wide Sunroof Assembly   

• Leave the car on a level ground for at least 4 hours after installing the wide sunroof.

• If the vehicle needs to be used, drive slowly at least for 8 hours.

• The driver should be careful to drive the vehicle aggressively or avoid uneven road driving for 2-3 days.

10.Install the front glass.(Refer to Wide Sunroof - "Front Glass")

11.Install the roof trim assembly.(Refer to Roof Trim - "Roof Trim Assembly")

12.Install the roof side molding.(Refer to Body Side Molding - "Roof Side Molding")

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