Tightening Torque
High Voltage Battery System
Battery System Assembly (BSA)
| Item | N·m | kgf·m | lb·ft | lb·in |
| Battery System Assembly (BSA) through bolt | 68.6 - 88.3 | 7.0 - 9.0 | 50.6 - 65.1 | - |
| Battery System Assembly (BSA) bolt | 117.7 - 137.3 | 12.0 - 14.0 | 86.8 - 101.3 | - |
| Battery System Assembly (BSA) ground cable | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
Sub Battety Pack Assembly (Sub-BPA)
| Item | N·m | kgf·m | lb·ft | lb·in |
| Sub Battety Pack Assembly (Sub-BPA) bolt and nut | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
| Sub Battety Pack Assembly (Sub-BPA) mounting bracket | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
| Bus bar | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
Battery Module Assembly (BMA)
| Item | N·m | kgf·m | lb·ft | lb·in |
| High voltage battery module disassembly jig | 4.9 - 6.9 | 0.5 - 0.7 | 3.6 - 5.1 | 43.4 - 60.8 |
| Battery Module Assembly (BMA) | 19.6 - 29.4 | 2.0 - 3.0 | 14.5 - 21.7 | - |
Case
| Item | N·m | kgf·m | lb·ft | lb·in | |
| High voltage battery watertight bracket bolt and nut | 1st | 8.8 | 0.9 | 6.5 | - |
| 2nd | 10.8 | 1.1 | 8.0 | - | |
| High voltage battery system upper case bolt | 103.0 - 154.9 | 10.5 - 15.8 | 75.9 - 114.3 | - | |
| High voltage junction box connector assembly | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - | |
| Battery Management Unit (BMU) connector assembly | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - | |
| Integrated Charging Control Unit (ICCU) connector service cover | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - | |
| Integrated Charging Control Unit (ICCU) connector assembly | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - | |
High Voltage Battery Control System
Battery Management Unit (BMU)
| Item | N·m | kgf·m | lb·ft | lb·in | |
| Battery Management Unit (BMU) | 1st | 8.8 | 0.9 | 6.5 | - |
| 2nd | 10.8 | 1.1 | 8.0 | - | |
| Battery Management Unit (BMU) service cover | 1st | 8.8 | 0.9 | 6.5 | - |
| 2nd | 10.8 | 1.1 | 8.0 | - | |
Cell Monitoring Unit (CMU)
| Item | N·m | kgf·m | lb·ft | lb·in | |
| Cell Monitoring Unit (CMU) | 1st | 8.8 | 0.9 | 6.5 | - |
| 2nd | 10.8 | 1.1 | 8.0 | - | |
Power Relay Assembly (PRA)
| Item | N·m | kgf·m | lb·ft | lb·in |
| Bus bar | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
| Power Relay Assembly (PRA) | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
Main Fuse
| Item | N·m | kgf·m | lb·ft | lb·in | |
| Main fuse service cover | 1st | 8.8 | 0.9 | 6.5 | - |
| 2nd | 10.8 | 1.1 | 8.0 | - | |
| Main fuse | 15.7 - 16.7 | 1.6 - 1.7 | 11.6 - 12.3 | - | |
Voltage & Temperature Sensing Wiring
| Item | N·m | kgf·m | lb·ft | lb·in |
| Bus bar | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
High Voltage Charging System
Integrated Charging Control Unit (ICCU)
| Item | N·m | kgf·m | lb·ft | lb·in |
| Low Voltage DC/DC Converter (LDC) cable | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
| Integrated Charging Control Unit (ICCU) | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
| Integrated Charging Control Unit (ICCU) pad | 3.9 - 5.9 | 0.4 - 0.6 | 2.9 - 4.3 | 34.7 - 52.1 |
| ICCU fuse service cover | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
| ICCU fuse cover | 2.5 - 3.3 | 0.26 - 0.34 | 1.9 - 2.5 | 22.6 - 29.5 |
| ICCU fuse | 4.4 - 5.4 | 0.45 - 0.55 | 3.3 - 4.0 | 39.1 - 47.7 |
Vehicle Charge Management System (VCMS)
| Item | N·m | kgf·m | lb·ft | lb·in |
| Vehicle Charge Management System (VCMS) | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
Combo Charger Inlet Assembly
| Item | N·m | kgf·m | lb·ft | lb·in |
| Quick charge connector | 9.8 - 10.8 | 1.0 - 1.1 | 7.2 - 8.0 | - |
| Quick charge connector service cover | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
| Combo charger inlet assembly | 7.8 - 11.8 | 0.8 - 1.2 | 5.8 - 8.7 | - |
| Combo charger inlet assembly ground cable | 7.8 - 9.8 | 0.8 - 1.0 | 5.8 - 7.2 | - |
High Voltage Distributing System
Front High Voltage Junction Box
| Item | N·m | kgf·m | lb·ft | lb·in |
| High voltage junction box service cover | 3.9 - 5.9 | 0.4 - 0.6 | 2.9 - 4.3 | 34.7 - 52.1 |
| High voltage junction box ground bolt | 6.9 - 9.8 | 0.7 - 1.0 | 5.1 - 7.2 | - |
| Front high voltage junction box | 6.9 - 9.8 | 0.7 - 1.0 | 5.1 - 7.2 | - |
| Front high voltage junction box wiring protector | 6.9 - 9.8 | 0.7 - 1.0 | 5.1 - 7.2 | - |
Rear High Voltage Junction Box
| Item | N·m | kgf·m | lb·ft | lb·in |
| High voltage junction box service cover | 3.9 - 5.9 | 0.4 - 0.6 | 2.9 - 4.3 | 34.7 - 52.1 |
| High voltage cable | 6.9 - 9.8 | 0.7 - 1.0 | 5.1 - 7.2 | - |
| Rear High Voltage Junction Box | 19.6 - 23.5 | 2.0 - 2.4 | 14.5 - 17.4 | - |
| Rear high voltage junction box and inverter bolt | 6.9 - 9.8 | 0.7 - 1.0 | 5.1 - 7.2 | - |
Electric Power Conversion System
Multi Inverter Assembly
| Item | N·m | kgf·m | lb·ft | lb·in |
| Multi inverter assembly | 3.9 - 5.9 | 0.4 - 0.6 | 2.9 - 4.3 | 34.7 - 52.1 |
| Multi inverter assembly wiring protector | 6.9 - 9.8 | 0.7 - 1.0 | 5.1 - 7.2 | - |
Inverter Assembly (4WD)
| Item | N·m | kgf·m | lb·ft | lb·in |
| Inverter assembly | 3.9 - 5.9 | 0.4 - 0.6 | 2.9 - 4.3 | 34.7 - 52.1 |
Auxiliary 12 V Battery
| Item | N·m | kgf·m | lb·ft | lb·in |
| Auxiliary 12 V battery ( - ) terminal | 7.8 - 9.8 | 0.8 - 1.0 | 5.8 - 7.2 | - |
| Auxiliary 12 V battery ( + ) terminal | 7.8 - 9.8 | 0.8 - 1.0 | 5.8 - 7.2 | - |
| Auxiliary 12 V battery clamp | 9.8 - 13.7 | 1.0 - 1.4 | 7.2 - 10.1 | - |
| Auxiliary 12 V battery tray | 9.8 - 13.7 | 1.0 - 1.4 | 7.2 - 10.1 | - |
Battery Sensor
| Item | N·m | kgf·m | lb·ft | lb·in |
| Battery sensor | 26.5 - 32.4 | 2.7 - 3.3 | 19.5 - 23.9 | - |
| Auxiliary 12 V battery ( - ) terminal | 7.8 - 9.8 | 0.8 - 1.0 | 5.8 - 7.2 | - |
