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Kia EV6: Removal and Installation - 4WD

Removal

Kia EV6. Removal and Installation - 4WD   

• When working on high voltage system, the work should be carried by technicians who have completed the relevant training. It is because that lack of knowledge of the high voltage system can lead to serious accidents due to electric shock or electric leakage.

• When working a high voltage system, the technician must be recognized and observe "General Safety Information and Caution". If do not follow, serious accidents like electric shock and short circuit are caused.

• When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedures.

Kia EV6. Removal and Installation - 4WD   

• Use a fender cover to protect the painted surface.

• Be careful not to damage the connector when disconnecting.

• When disconnecting a quick connector, refer to the following according to the type of quick connector.[Type A]- Remove the while pressing the quick connector clamp (A) in the direction of the arrow.- Do not touch the rubber seal (B) inside the hose.

Kia EV6. Removal and Installation - 4WD

[Type B]- Pull the quick connector clamp (A) in the direction of the arrow to separate the clamp and remove the hose.- Do not touch the rubber seal (B) inside the hose.

Kia EV6. Removal and Installation - 4WD

Coolant 3 Way Valve

1.Disconnect the battery negative ( - ) terminal and the service interlock connector.(Refer to Battery Control System - "Auxiliary 12 V Battery")

2.Drain the motor coolant.(Refer to Electric Vehicle Cooling System - "Motor Coolant")

3.Disconnect the coolant 3 way valve hoses (A).

Kia EV6. Removal and Installation - 4WD

4.Disconnect the coolant 3 way valve connector (A).

Kia EV6. Removal and Installation - 4WD

5.Remove the coolant 3 way valve (A) after removing the bolts.

Tightening torque :7.8 - 11.8 N·m (0.8 - 1.2 kgf·m, 5.8 - 8.7 lb·ft)

Kia EV6. Removal and Installation - 4WD

Kia EV6. Removal and Installation - 4WD   

Make sure that there are 2 O-rings installed.

Kia EV6. Removal and Installation - 4WD

3 Way Valve

1.Shut off the high voltage circuit.(Refer to Cooling System - "High Voltage Shut-off Procedures")

2.Remove the front trunk.(Refer to Body - "Front Trunk")

3.Drain the battery coolant.(Refer to Cooling System - "Battery Coolant")

4.Disconnect the 3 way valve inlet hose (A) after releasing the quick connector.

Kia EV6. Removal and Installation - 4WD

5.Disconnect the 3 way valve outlet hose (A) after releasing the quick connector.

Kia EV6. Removal and Installation - 4WD

6.Disconnect the 3 way valve connector (A).

Kia EV6. Removal and Installation - 4WD

7.Remove the 3 way valve (A) after removing the bolts.

Tightening torque :16.7 - 23.5 N·m (2.0 - 2.4 kgf·m, 14.5 - 17.3 lb·ft)

Kia EV6. Removal and Installation - 4WD

Installation

Coolant 3 Way Valve

1.Install in the reverse order of removal.

Kia EV6. Removal and Installation - 4WD   

Make sure the quick connector installed securely after installing coolant hose.[Type A]- Make sure the quick connector (A) installed securely.

Kia EV6. Removal and Installation - 4WD

[Type B]- Make sure the quick connector and quick connector clamp installed securely.- Make sure that the quick connector protrusion (A) fit into the groove (B).

Kia EV6. Removal and Installation - 4WD

2.Fill the motor coolant.(Refer to Electric Vehicle Cooling System - "Motor Coolant")

Kia EV6. Removal and Installation - 4WD   

Perform "Electric Water Pump Control" to air bleeding using KDS when fill cooalnt.

3 Way Valve

1.Install in the reverse order of removal.

Kia EV6. Removal and Installation - 4WD   

Make sure the quick connector installed securely after installing coolant hose.[Type A]- Make sure the quick connector (A) installed securely.

Kia EV6. Removal and Installation - 4WD

[Type B]- Make sure the quick connector and quick connector clamp installed securely.- Make sure that the quick connector protrusion (A) fit into the groove (B).

Kia EV6. Removal and Installation - 4WD

2.Fill the battery coolant.(Refer to Cooling System - "Battery Coolant")

Kia EV6. Removal and Installation - 4WD   

Perform "Electric Water Pump Control" to air bleeding using KDS when fill cooalnt.

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    Removal     • When working on high voltage system, the work should be performed by technicians who have completed the relevant training. It is because that lack of knowledge of ...

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