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Kia EV6: Removal and Installation

Removal

Kia EV6. Removal and Installation   

• When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.

• When working on the high voltage system or related components, be sure to observe and be aware of the "Safety Precautions, Cautions and Warnings". If not, it may cause serious accidents due to electric shock or short circuit.

• When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedure.

1.Remove the tailgate lid trim.(Refer to Tailgate - "Tailgate Lid Trim")

2.Remove the rear spoiler.(Refer to Body Side Molding - "Rear Spoiler")

3.Remove the tailgate garnish.(Refer to Body Side Molding - "Tailgate Garnish")

4.Disconnect the heated wire connector (A).

Kia EV6. Removal and Installation

5.Insert a piano wire (A) through corner of windshield glass.

Kia EV6. Removal and Installation

6.Cut off the sealant of forward edge side (B) in pulling the piano wire (A) left and right.

Kia EV6. Removal and Installation   

• Wear gloves to protect hands from injury.

• Be careful not to burn the hand as excessive heat may be generated while using the wire.

• Be careful and use caution as wire may break and cause injury.

Kia EV6. Removal and Installation

7.Remove the tailgate glass (A) carefully using a glass holder (B).

Kia EV6. Removal and Installation

Installation

Kia EV6. Removal and Installation   

• When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.

• When working on the high voltage system or related components, be sure to observe and be aware of the "Safety Precautions, Cautions and Warnings". If not, it may cause serious accidents due to electric shock or short circuit.

• When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedure.

1.Clean the edges of the body panel and the tailgate glass with alcohol, etc.

2.Apply a body primer to the edge of the body panel.

Kia EV6. Removal and Installation   

• Be careful not to touch the primed surface with your hands, as water leakage may occur after the tailgate glass is installed.

• Do not apply the glass primer to the body.

• Not to smear the primer-covered surface to any foreign materials.

Kia EV6. Removal and Installation

3.Apply the glass primer to the edge of tailgate glass.

Kia EV6. Removal and Installation   

• Be careful not to touch the primed surface with your hands, as water leakage may occur after the tailgate glass is installed.

• Not to smear the primer-covered surface to any foreign materials.

Kia EV6. Removal and Installation

4.Apply the sealant (B) around the windshield glass (A) using a sealant.

Kia EV6. Removal and Installation

5.Using the glass holder, adjust the tailgate glass (A) to stopper hole (B) on the body and carefully tap the tailgate glass to fully seat the edges on the bonding surface of body.

Kia EV6. Removal and Installation

6.Connect the tailgate heated wire connector (A).

Kia EV6. Removal and Installation

7.After installing the tailgate glass, perform a leak test at least 3 to 4 hours later.

Kia EV6. Removal and Installation   

Keep the water stream from directly touching the newly installed adhesive surface and allow the water to fall to the side of the glass.

8.If a leak occurs, apply sealant to the leaking area.

Kia EV6. Removal and Installation   

• Leave the car on a flat surface for at least 4 hours after installing the tailgate glass. If driving the car is inevitable, drive at a low speed at least 8 hours.

• Be careful and avoid aggressive driving or driving uneven roads for 2-3 days.

9.Install the tailgate garnish.(Refer to Body Side Molding - "Tailgate Garnish")

10.Install the rear spoiler.(Refer to Body Side Molding - "Rear Spoiler")

11.Install the tailgate lid trim.(Refer to Tailgate - "Tailgate Lid Trim")

    Other information:

    Kia EV6 (CV) 2022– Workshop Manual: Driver Parking Assistance Switch
    Removal     • When working on high voltage system, the work should be carried by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or electric leakage. • When workin ...

    Kia EV6 (CV) 2022– Workshop Manual: Multi Inverter Assembly
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