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Kia EV6: In-Cable Control Box (ICCB)

Specification

Item Specification
Rated voltage (V) 120 - 230
Rated current (A) 6, 8, 10, 12 (Variable Settings)

Description

• A device designed to provide assistance with AC charging (at home).

• The ICCB has functions such as indicating the state of charge, blocking and detecting leakage current, blocking power when the internal temperature is abnormal, detecting over-current, blocking power plug when the temperature is abnormal, and automatically varying current down.

Kia EV6. In-Cable Control Box (ICCB)

Indicator Description

Name Indicator Function
POWER indicator

Kia EV6. In-Cable Control Box (ICCB)

Illuminates green when the power plug is connected
CHARGE indicator

Kia EV6. In-Cable Control Box (ICCB)

- Illuminates blue during AC charging
- Blinks blue during charging with lower current
FAULT indicator

Kia EV6. In-Cable Control Box (ICCB)

Blinks red when charging stops due to a failure (e.g., leakage current or over current)
7 - segment

Kia EV6. In-Cable Control Box (ICCB)

- Displays charging current or DTC
- Blinks in charging current selection mode

Troubleshooting

Lighting signal display during normal charging

Order Condition Display mode
1 Connecting the ICCB to the power plug : Power indicator light up and the charging current that is set is displayed in the 7- segment. Standby mode

Kia EV6. In-Cable Control Box (ICCB)

2 ICCB connection to the vehicle's inlet and charging : If the ICCB is connected to the inlet connector, the ICCB performs a self-examination for approximately 1.5 seconds, and if there are no problems, it activates ON the internal relay, thereby becoming able to charge, and the charge indicator lights up (charging satus). In charging status, if there are no changes for approximately 1 minute, the 7- segment charging current display turns OFF in order to enter sleep mode.
If the plug temperature is 80 - 90°C (176 - 194°F), or the internal temperature of the ICCB is 90 - 95°C (194 - 203°F), it enters the lowering mode of the charging current and the charging current becomes 6 A, making the charging indicator keep flashing ON and OFF. If after the lowering of mode of the charging current the temperature falls below 70°C (158°F), the original charging current value is restored.
Charging mode

Kia EV6. In-Cable Control Box (ICCB)

3 Charging completed : Charge indicator goes OFF and only the power indicator lights green Standby mode

Kia EV6. In-Cable Control Box (ICCB)


How to set the charging current

Order Procedure
1 Entering the state of charge current setting
Pressing the button in the standby or charged state for 2 to 8 seconds will enter the charging current setting state and the charging current value in the 7- segment will flash.
2 Change the charging current
The charging current is initially set at 6 A and is raised by one step each time the button is pressed (less than 1 second). When the current set value is 12 A, press the button to change to 6 A.
Level 1 : 6 A → Level 2 : 8 A → Level 3 : 10 A → Level 4 : 12 A → Level 1 : 6 A
3 Determining the charging current
After setting the charging current, pressing the button for above than one second changes to the set value and switches from the charging current setting mode to the original mode (standby mode or charging mode). When there is no button input, it is returned to the previously set charging current value and switched to the original mode.

In-Cable Control Box (ICCB) Self-diagnosis

The ICCB operation if there is a fault

The ICCB operational specifications if there is a fault Display mode
The power indicator lights ON, the fault indicator flashes, and the fault code for the 7- segment lights ON. The power is turned OFF with the OFF of the internal relay. Fault mode

Kia EV6. In-Cable Control Box (ICCB)


Fault code list of In-Cable Control Box (ICCB)

Fault Code Item Suspected Cause Inspection
E1 CP communication Vehicle communication fault occurred Inspect the communication line and the ICCU
E2 Leakage Leakage current occurred E2 fault code (leaking current) remedy method: remove the power plug and press the button for above than 2 seconds after reconnecting.
※ Repeat the procedures above 2 to 3 times and if the problem is not resolved, replace the ICCB.
E3 Charger fault Occurred Replace the ICCB
E4 Plug temperature Power plug temperature 90°C (194°F) or above
E5 Power plug temperature rise more than 20°C (68°F) within 1 minute
E6 Power plug temperature sensor fault
E7 Overcurrent Charge overcurrent warning
E8 Internal temperature ICCB internal temperature 95°C (203°F) or above
E9 ICCB internal temperature sensor fault
F1 Relay fault Internal relay weld
F3 SMPS power fault SMPS output voltage 8.5 V or below
F4 SMPS output voltage 8.5 - 11 V
F5 CP voltage fault CP ( - ) voltage fault
F6 CP ( + ) voltage fault
F7 Temperature sensor fault Plug temperature sensor fault
F8 PCB internal temperature sensor fault

How to delete the past fault codes

Order Condition Display specification
Fault code call The fault code call is possible when there is no fault indication in the standby mode. In order to call the history of past faults, press the button for above than 8 seconds.

Kia EV6. In-Cable Control Box (ICCB)

Deleting the saved fault code After calling the fault code, if the button is pressed for above than 8 seconds, the fault code is deleted, and in the 7- segment, "NO" is indicated. Afterwards, it enters the automatic standby mode.

Kia EV6. In-Cable Control Box (ICCB)

Restore the standby mode The method of returning to the original state without deleting the fault code
1.
Removing and then re-connecting the power plug
2.
Press the button once for 2 - 8 seconds

Kia EV6. In-Cable Control Box (ICCB)


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