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Kia EV6: Removal and Installation - 4WD

Removal

Kia EV6. Removal and Installation - 4WD   

• When working on high voltage system, the work should be performed by technicians who have completed the relevant training. It is because that lack of knowledge of the high voltage system can lead to serious accidents due to electric shock or electric leakage.

• When working a high voltage system, the technician must be recognized and observe "General Safety Information and Caution". If do not follow, serious accidents like electric shock and short circuit are caused.

• When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedures.

Kia EV6. Removal and Installation - 4WD   

• Use a fender cover to protect the painted surface.

• Be careful not to damage the connector when disconnecting.

• Follow the instructions below when releasing the quick connector.- Remove the while pressing the quick connector clamp (A) in the direction of the arrow.- Do not touch the rubber seal (B) inside the hose.

Kia EV6. Removal and Installation - 4WD

Motor Electric Water Pump (EWP)

1.Remove the front under cover.(Refer to Motor and Reduction Gear System - "Front Under Cover")

2.Drain the coolant.(Refer to Electric Vehicle Cooling System - "Coolant")

3.Remove the front trunk.(Refer to Body - "Front Trunk")

4.Remove the reservoir tank.(Refer to Electric Vehicle Cooling System - "Reservoir Tank")

5.Remove the motor EWP (A) after removing the mounting bolt.

Tightening torque :2.0 - 2.5 N·m (0.20 - 0.25 kgf·m, 1.4 - 1.8 lb·ft, 17.4 - 21.7 lb·in)

Kia EV6. Removal and Installation - 4WD

Battery EWP

1.Remove the front under cover.(Refer to Front Motor and Reduction Gear System - "Front Under Cover")

2.Drain the coolant.(Refer to Electric Vehicle Cooling System - "Coolant")

3.Remove the front trunk.(Refer to Body - "Front Trunk")

4.Remove the reservoir tank.(Refer to Electric Vehicle Cooling System - "Reservoir Tank")

5.Remove the motor EWP (A) after removing the mounting bolt.

Tightening torque :2.0 - 2.5 N·m (0.20 - 0.25 kgf·m, 1.4 - 1.8 lb·ft, 17.4 - 21.7 lb·in)

Kia EV6. Removal and Installation - 4WD

Battery EWP 2

1.Disconnect the battery negative ( - ) terminal and the service interlock connector.(Refer to Battery Control System - "Auxiliary 12 V Battery")

2.Remove the front under cover.(Refer to Motor and Reduction Gear System - "Front Under Cover")

3.Drain the battery system coolant.(Refer to Cooling System - "Battery Coolant")

4.Disconnect the Electronic Water Pump (EWP) Cooling Hose (A) after releasing the quick connector.

Kia EV6. Removal and Installation - 4WD

5.Remove the battery EWP 2 connector (A) and wiring clip (B).

Kia EV6. Removal and Installation - 4WD

6.Remove the battery EWP 2 (A) after removing the mounting bolts.

Tightening torque :6.9 - 9.8 N·m (0.7 - 1.0 kgf·m, 5.1 - 7.2 lb·ft)

Kia EV6. Removal and Installation - 4WD

7.Remove the battery EWP 2 bracket.

(1)Separate the wiring clip (A).

(2)Remove the battery EWP 2 bracket (B) after removing the mounting bolts.

Tightening torque :16.7 - 23.5 N·m (2.0 - 2.4 kgf·m, 14.5 - 17.3 lb·ft)

Kia EV6. Removal and Installation - 4WD

Installation

Motor Electric Water Pump (EWP)

1.Install in the reverse order of removal.

2.Fill with coolant.(Refer to Electric Vehicle Cooling System - "Coolant")

Kia EV6. Removal and Installation - 4WD   

Perform air bleeding using KDS when filling with coolant.

Battery EWP

1.Install in the reverse order of removal.

2.Fill with coolant.(Refer to Electric Vehicle Cooling System - "Coolant")

Kia EV6. Removal and Installation - 4WD   

Perform air bleeding using KDS when filling with coolant.

Battery EWP 2

1.Install in the reverse order of removal.

Kia EV6. Removal and Installation - 4WD   

Make sure the quick connector (A) is installed securely.

Kia EV6. Removal and Installation - 4WD

2.Fill with battery system coolant.(Refer to Cooling System - "Battery Coolant")

Kia EV6. Removal and Installation - 4WD   

Perform air bleeding using KDS when filling with coolant.

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