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Kia EV6: Removal and Installation - 4WD

Removal

Kia EV6. Removal and Installation - 4WD   

• When working on high voltage system, the work should be performed by technicians who have completed the relevant training. It is because that lack of knowledge of the high voltage system can lead to serious accidents due to electric shock or electric leakage.

• When working a high voltage system, the technician must be recognized and observe "General Safety Information and Caution". If do not follow, serious accidents like electric shock and short circuit are caused.

• When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedures.

Kia EV6. Removal and Installation - 4WD   

• Use a fender cover to protect the painted surface.

• Be careful not to damage the connector when disconnecting.

• Follow the instructions below when releasing the quick connector.- Remove the while pressing the quick connector clamp (A) in the direction of the arrow.- Do not touch the rubber seal (B) inside the hose.

Kia EV6. Removal and Installation - 4WD

1.Shut off the high voltage circuit.(Refer to Cooling System - "High Voltage Shut-off Procedures")

2.Remove the front under cover.(Refer to Motor and Reduction Gear System - "Front Under Cover")

3.Drain the battery system coolant.(Refer to Cooling System - "Battery Coolant")

4.Remove the front trunk.(Refer to Body - "Front Trunk")

5.Disconnect the battery heater power cable (A) and wiring fixing clip (B).

Kia EV6. Removal and Installation - 4WD

6.Disconnect the battery heater cooling hose (A) after releasing the quick connector.

Kia EV6. Removal and Installation - 4WD

7.Disconnect the ground cable (A) from the body after removing the bolt.

Tightening torque :6.9 - 9.8 N·m (0.7 - 1.0 kgf·m, 5.1 - 7.2 lb·ft)

Kia EV6. Removal and Installation - 4WD

8.Disconnect the battery heater cooling hose (A) after releasing the quick connector.

Kia EV6. Removal and Installation - 4WD

9.Disconnect the battery heater connector (A) and wiring fixing clip (B).

Kia EV6. Removal and Installation - 4WD

10.Remove the battery heater (A) after removing bolts and nut.

Tightening torque :6.9 - 9.8 N·m (0.7 - 1.0 kgf·m, 5.1 - 7.2 lb·ft)

Kia EV6. Removal and Installation - 4WD

Installation

1.Install in the reverse order of removal.

Kia EV6. Removal and Installation - 4WD   

Make sure the quick connector (A) is installed securely.

Kia EV6. Removal and Installation - 4WD

2.Fill the battery system coolant.(Refer to Cooling System - "Battery Coolant")

Kia EV6. Removal and Installation - 4WD   

Using the KDS under actuation test, perform air bleeding actuation for Electric Water Pump (EWP).

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    Removal     • When working on high voltage system, the work should be performed by technicians who have completed the relevant training. It is because that lack of knowledge of ...

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