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Kia EV6: Front Brake Caliper

Component

Kia EV6. Front Brake Caliper

1. Brake Pad Liner
2. Brake Pad
3. Torque Member
3-a. 98.1 - 117.7 N·m (10.0 - 12.0 kgf·m, 72.3 - 86.8 lb·ft)
4. Air Bleeder Screw Cap
4-a. 13.7 - 19.6 N·m (1.4 - 2.0 kgf·m, 10.1 - 14.5 lb·ft)
5. Caliper Body
5-a. 21.6 - 31.4 N·m (2.2 - 3.2 kgf·m, 15.9 - 23.1 lb·ft)


Special Service Tool

Tool Name / Number Illustration Description
Piston expander
09581 - 11000

Kia EV6. Front Brake Caliper

Spreading the front brake caliper piston.

Removal

1.Remove the front wheel and tires.(Refer to Suspension System - "Wheel")

2.Disconnect the front brake hose (A) after removing the bolt.

Tightening torque :24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)

Kia EV6. Front Brake Caliper

Kia EV6. Front Brake Caliper   

Do not reuse the washer (B) when installing the brake hose.

3.Open the front brake caliper body (A) upwards after removing the bolt.

Tightening torque :21.6 - 31.4 N·m (2.2 - 3.2 kgf·m, 15.9 - 23.1 lb·ft)

Kia EV6. Front Brake Caliper

4.Remove the brake pads (A).

Kia EV6. Front Brake Caliper

5.Remove the brake pad slider shims (A).

Kia EV6. Front Brake Caliper

6.Remove the front caliper assembly (A) after removing the bolts and washers.

Tightening torque :98.1 - 117.7 N·m (10.0 - 12.0 kgf·m, 72.3 - 86.8 lb·ft)

Kia EV6. Front Brake Caliper

Kia EV6. Front Brake Caliper   

Do not reuse the torque member mounting bolt.

Installation

1.Install in the reverse order of removal.

Kia EV6. Front Brake Caliper   

• Be careful not to damage the piston when pressing it.

• Be careful not to touch the piston when installing the caliper body to the torque member.

• Press the brake piston using SST (09581 - 11000) when installing the caliper body.

Kia EV6. Front Brake Caliper

2.Fill the brake reservoir with brake fluid and perform air bleeding.(Refer to Brake System - "Brake Bleeding Procedures")

3.Check the brake fluid leakage and pedal operating condition.

4.Depress the brake pedal several times to ensure that the brake pads are correctly positioned, then check operation.

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    Component 1. Brake Pedal Arm 1-a. 24.5 - 34.3 N·m (2.5 - 3.5 kgf·m, 18.1 - 25.3 lb·ft) 2. Brake Pedal Pad 3. Return Spring 4. Stopper 5. Stop Lamp Switch 6. Brake Pedal Member Asse ...

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    Component 1. Front Brake Caliper 1-a. 98.1 - 117.7 N·m (10.0 - 12.0 kgf·m, 72.3 - 86.8 lb·ft) 2. Front Brake Disc 2-a. 4.9 - 5.9 N·m (0.5 - 0.6 kgf·m, 3.6 - 4.3 lb·ft) 3. Front Axl ...

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