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Kia EV6: Cowl Cross Bar Assembly

Removal

Kia EV6. Cowl Cross Bar Assembly   

• When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.

• When working on the high voltage system or related components, be sure to observe and be aware of the "Safety Precautions, Cautions and Warnings". If not, it may cause serious accidents due to electric shock or short circuit.

• When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedure.

1.Remove the main crash pad assembly.(Refer to Crash Pad - "Main Crash Pad Assembly")

2.Remove the knee airbag (KAB).(Refer to Restraint - "Knee Airbag (KAB) Module")

3.Remove the heater control unit.(Refer to Heating, Ventilation and Air Conditioning - "Heater Control Unit")

4.Loosen the front nuts and through bolts and lower the steering column down.(Refer to Steering System - "MDPS Column and Housing")

5.Remove the wiper motor.(Refer to Body Electrical System - "Wiper Motor")

6.Remove the cowl cross bar bolts (A).

Tightening torque :22.6 - 30.4 N·m (2.3 - 3.1 kgf·m, 16.6 - 22.4 lb·ft)

[Front Wiper Motor Part]

Kia EV6. Cowl Cross Bar Assembly

[Brake Booster Part]

Kia EV6. Cowl Cross Bar Assembly

7.Disconnect the airbag system control module connector (A).

Kia EV6. Cowl Cross Bar Assembly

8.Disconnect the connectors (A) after removing the clip.[Driver]

Kia EV6. Cowl Cross Bar Assembly

[Passenger]

Kia EV6. Cowl Cross Bar Assembly

9.Disconnect the connectors (A).

Kia EV6. Cowl Cross Bar Assembly

10.Disconnect the connectors (A).[Driver]

Kia EV6. Cowl Cross Bar Assembly

[Passenger]

Kia EV6. Cowl Cross Bar Assembly

11.After pressing the lock pin, remove the clip and disconnect each connector of the heater unit.

[Driver]

(1)Disconnect the temperature control actuator connector and mode control actuator connector (A).

Kia EV6. Cowl Cross Bar Assembly

(2)Disconnect the evaporator temperature sensor connector (A) after removing the clip.

Kia EV6. Cowl Cross Bar Assembly

(3)Disconnect the rear temperature control actuator connectors (A).

Kia EV6. Cowl Cross Bar Assembly

(4)Disconnect the interior antenna connector (A).

Kia EV6. Cowl Cross Bar Assembly

[Passenger]

(1)Disconnect the passenger auto defogging actuator, mode control actuator, temperature control actuator connectors (A).

Kia EV6. Cowl Cross Bar Assembly

(2)Disconnect the connector (A).

Kia EV6. Cowl Cross Bar Assembly

12.Disconnect the shower duct sensor connector (A) after removing the clip.

Kia EV6. Cowl Cross Bar Assembly

13.Remove the shower duct (A) after removing the screw.

Kia EV6. Cowl Cross Bar Assembly

14.Remove the plug holes (A).[LH]

Kia EV6. Cowl Cross Bar Assembly

[RH]

Kia EV6. Cowl Cross Bar Assembly

15.Disconnect the PTC heater ground wire (A) after removing the bolts.

Kia EV6. Cowl Cross Bar Assembly

16.Remove the bolts and nuts (A).

Tightening torque :16.7 - 23.5 N·m (1.7 - 2.4 kgf·m, 12.3 - 17.4 lb·ft)

[Behind the cowl cross bar]

Kia EV6. Cowl Cross Bar Assembly

Kia EV6. Cowl Cross Bar Assembly

[Front of cowl cross bar]

Kia EV6. Cowl Cross Bar Assembly

17.Remove the cowl cross bar assembly (A) after removing the bolts and nuts.

Tightening torque :16.7 - 23.5 N·m (1.7 - 2.4 kgf·m, 12.3 - 17.4 lb·ft)

[LH]

Kia EV6. Cowl Cross Bar Assembly

[RH]

Kia EV6. Cowl Cross Bar Assembly

18.Remove the main wiring (A) from the cowl cross bar.

Kia EV6. Cowl Cross Bar Assembly

Installation

Kia EV6. Cowl Cross Bar Assembly   

• When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.

• When working on the high voltage system or related components, be sure to observe and be aware of the "Safety Precautions, Cautions and Warnings". If not, it may cause serious accidents due to electric shock or short circuit.

• When working on high voltage system, make sure to check the Personal Protective Equipment (PPE) and high voltage shut-off procedure.

1.Install in the reverse order of removal.

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